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Innova Rubbers – Production Operations Automation Software

Innova Rubbers
Automotive & Industrial Rubber Manufacturing

Driving Manufacturing Excellence Through Intelligent Automation and Real-Time Insights

Innova Rubbers is a leading manufacturer of high-quality rubber components for the automotive and industrial sectors. The company is known for its precision engineering, consistent quality, and ability to deliver customized rubber solutions for OEMs and aftermarket clients worldwide.

Innova Rubbers

Innova Rubbers

Industry

Automotive & Industrial Rubber Manufacturing

Location

Nashik, Maharashtra

Challenge

Digitizing complex production operations and inventory workflows to enhance efficiency, accuracy, and scalability while integrating multiple departments into a unified management system.

Success Highlights

  • Developed a custom production operations automation software tailored to Innova Rubbers’ manufacturing workflow.
  • Automated production, order, and inventory management with real-time visibility and reporting.
  • Integrated analytics dashboards for performance tracking and decision-making.
  • Established a scalable digital foundation supporting future production expansion.

Requirements

Requirements

Innova Rubbers relied heavily on manual processes across production operations, inventory tracking, and order management. The client required a custom software solution to:

  • •Automate Production Processes : Digitize workflows to reduce manual intervention and errors.
  • •Inventory & Material Tracking : Maintain real-time visibility of raw materials, in-process, and finished goods.
  • •Order & Delivery Management : Streamline order processing, scheduling, and dispatch workflows.
  • •Reporting & Analytics : Generate production, inventory, and operational reports automatically.
  • •Integration Across Departments : Ensure seamless communication between production, inventory, and management teams.

Challenges

During the automation initiative, several operational and technical challenges needed to be addressed to ensure accuracy, scalability, and smooth integration across departments:

  • •Fragmented Manual Operations :Multiple disconnected processes led to inefficiencies and delays.
  • •Data Accuracy Issues :Manual tracking increased the likelihood of errors in inventory and production records.
  • •Complex Production Workflows :Different product lines required different processing steps, making automation challenging.
  • •Scalability Needs :The system needed to support future production expansion and additional product lines.
Challenges

Solutions We Provided

Our team developed a custom production operations software tailored to Innova Rubbers’ workflows, focusing on automation, accuracy, and scalability:

Production Automation

  • •Digitized manual production processes with real-time operator inputs.
  • •Automated scheduling of production batches based on order priority and material availability.

Inventory & Material Management

  • •Implemented real-time tracking for raw materials, work-in-progress, and finished goods.
  • •Added alerts for low stock levels, material expiry, and usage reporting.

Order & Dispatch Workflow

  • •Automated order intake, production allocation, and dispatch scheduling.
  • •Generated digital invoices, delivery notes, and performance reports automatically.

Reporting & Analytics

  • •Developed dashboards for real-time production efficiency and operational KPIs.
  • •Enabled managers to identify bottlenecks and optimize performance.

Integration & Scalability

  • •Connected production, inventory, and management functions into a unified digital system.
  • •Designed a scalable platform supporting future product lines and facility expansions.
Solutions

Impact

The implementation of the production automation software transformed Innova Rubbers’ operations by enabling data-driven decision-making, improving process visibility, and significantly reducing manual intervention. The system streamlined order processing, optimized resource utilization, and positioned the company for future scalability.

  • •+50% Operational Efficiency : Automated workflows reduced manual intervention and accelerated production cycles.
  • •Error Reduction : Digital tracking minimized inventory discrepancies and production errors.
  • •Better Visibility : Real-time dashboards enabled data-driven decision-making and proactive management.
  • •Streamlined Order Fulfillment : Orders are processed faster with automated scheduling and dispatch.
  • •Scalable System : The platform supports future expansion and additional production lines without significant redevelopment.

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Innova Rubbers | iMorse Technologies Pvt Ltd